Adeegga Farsamaynta PCB-Flex adag
Kooxda khabiirka tignoolajiyada ee guddiga wareegga daabacan ee dabacsan ee Capel 15-sano jir ah
-in aan siino fikrado qiimo leh iyo hagitaan macaamiishayada;
Fahamka qoto dheer ee dhinacyada farsamada ee tignoolajiyada guddiga wareegga-fudud-fudud waxay u saamaxdaa inay bixiyaan xalal ku habboon shuruudaha gaarka ah ee macmiil kasta.
-isku-dhafka farsamada casriga ah iyo mabaadi'da naqshadaynta alaabtooda, waxay hubisaa in macaamiisha Capel ay helaan looxyada wareegyada adag ee casriga ah ee la kulma ama ka sarreeya heerarka warshadaha.
Awoodda wax-soo-saarka PCB-yada adag-Flex waxay gaari kartaa in ka badan 70000sqm bishii
--maamulo amarada mugga sare oo la kulan jadwal wax soo saar adag.Haddii aad u baahan tahay tiro yar ama mid weyn, waxaan u buuxin karnaa shuruudaha dalabkaaga si degdeg ah oo hufan.
Taageer 2-32 lakabka saxda ah ee saxda ah ee dabacsan guddiga wareegyada pcb
-Tiknoolajiyada horumarsan, qalabka, iyo hababka si loo hubiyo wax soo saarka saxda ah oo la isku halayn karo.Fiiro gaar ah u leh tafatirka, cabbiraadaha xakamaynta tayada adag, iyo tijaabinta dhamaystiran waxay naga caawiyaan bixinta PCB-yada dabacsan oo tayo sare leh oo buuxiya heerarka warshadaha ugu sarreeya.
Kiisaska Codsiga ee Guddiyada Wareegga PCB ee Adag-Flex
Sii xalal la isku halayn karo oo ku saabsan soo saarista looxyada wareegyada dabacsan ee macaamiisha ee aaladaha la xidhan karo, qalabka caafimaadka, hawada hawada iyo nidaamka difaaca, nidaamyada baabuurta, elektiroonigga macaamiisha, qalabaynta warshadaha, iyo isgaarsiinta.
PCB-yada dabacsan ee adag oo la habeeyey oo buuxiyey shuruudahooda gaarka ah;
Iyada oo ku xiran baahidaada gaarka ah ee warshadaha, waxaan ku siin karnaa looxyada wareegyada daabacan ee dabacsan oo leh qalab gaar ah sida qalabka u adkeysiga heerkulka sare ee codsiyada baabuurta iyo hawada, iyo sidoo kale qalabka heerka caafimaadka ee codsiyada qalabka caafimaadka.Waxa kale oo aanu kula socodsiinaynaa tignoolajiyada wax-soo-saarka PCB-adag-fudud ee ugu dambeeyay si aan u daboolno baahiyaha soo koraya ee warshadahan.
Habka Farsamaynta PCB ee Dabacsan ee Adag
1. Goynta:Goynta walxaha salka adag ee looxa: Iska yaree aag weyn oo looxa-copper-ka ah oo u dhig cabbirka loo baahan yahay naqshadeynta.
2. Goynta alaabta saldhigga dabacsan ee looxa:Iska yaree alaabta duuban ee asalka ah (qalabka saldhiga, xabagta saafiga ah, filimka daboolaya, xoojinta PI, iwm.) cabbirka looga baahan yahay naqshadeynta injineernimada.
3. Qodista:Ka qod godadka isku xirka wareegga.
4. God madow:Isticmaal dheriga si aad toner-ku ugu dhegto gidaarka daloolka, kaas oo door wanaagsan ka ciyaara xidhiidhka iyo socodsiinta.
5. Dajinta naxaasta:Ku dheji lakabka naxaasta ah ee godka si aad u gaarto marinka.
6. Soo bandhigida toosan:Isku toosi filimka (negative) ee hoos yimaada booska daloolka u dhigma halkaasoo filimka qallalan lagu dhajiyay si loo hubiyo in qaabka filimku si sax ah u isku dhejin karo dusha sare ee looxa.Habka filimka waxaa loo wareejiyaa filimka qalalan ee dusha sare ee guddiga iyada oo loo marayo mabda'a sawirka iftiinka.
7. Horumarinta:Isticmaal carbonate potassium ama sodium carbonate si aad u horumariso filimka qalalan ee meelaha aan la daboolin ee qaabka wareegga, adigoo ka tagaya qaabka filimka qalalan ee aagga bannaanka ah.
8. Cuncun:Ka dib marka qaabka wareegga la soo saaro, meesha bannaan ee dusha naxaasta ah ayaa lagu dhejiyaa xalka etching, isaga oo ka tagaya qaabka daboolay filimka qalalan.
flex pcb shirka
9. AOI:Kormeer indho-indhayn oo toos ahIyadoo loo marayo mabda'a muraayadda indhaha, sawirka waxaa loo gudbiyaa qalabka loogu talagalay farsamaynta, marka la barbardhigo xogta la dejiyo, dhibaatooyinka wareegga furan iyo gaaban ee khadka ayaa la ogaadaa.
10. Lamination:Ku dabool wareegga birta naxaasta leh filim ilaalin sare ah si aad uga hortagto oksaydhka wareegga ama wareegga gaaban, isla markaana u shaqeeya sida daboolka iyo foorarsiga alaabta.
11. CV:Riix filimka daboolka hore loo dhejiyay iyo saxanka la xoojiyay oo dhan iyada oo loo marayo heerkul sare iyo cadaadis sare.
12. Feer:Isticmaal caaryada iyo awoodda feerka farsamada si aad u garaacdo saxanka shaqada cabbirka maraakiibta ee buuxiya shuruudaha wax soo saarka macaamiisha.
13. Lamination(korka sare ee looxyada pcb adag-flex)
14. Cadaadiska:Xaaladaha vacuum hoostooda, alaabtu si tartiib tartiib ah ayaa loo kululeeyaa, guddiga jilicsan iyo looxa adag ayaa la isku riixaa iyada oo loo marayo cadaadis kulul.
15. qodista heerka labaad:Ku qod daloolka isku xidha looxa jilicsan iyo looxa adag.
16. Nadiifinta balaasmaha:Isticmaal balaasmaha si aad u gaadho saamaynta hababka nadiifinta caadiga ahi aanay gaadhi karin.
17. Naxaas la quusiyay ( looxa adag):Lakab naxaas ah ayaa lagu dhejiyay godka si loo gaaro marinka.
18. Dajinta naxaasta ah ( looxa adag):Isticmaal koronto si aad u dhumucdo dhumucda naxaasta daloolka iyo naxaasta oogada.
19. Wareeg (filim qalalan):Ku dheji lakabka walxaha sawir-qaadista ee dusha sare ee saxanka naxaasta-plated si aad ugu adeegto sidii filim wareejinta qaabka.Xallinta xargaha AOI: Ka-saar dhammaan dusha naxaasta marka laga reebo qaabka wareegga, iyadoo la sawirayo qaabka loo baahan yahay.
20. Maaskarada alxanka (shaashadda xariirta):Dabool dhammaan xadhkaha iyo sagxadaha naxaasta si aad u ilaaliso xadhkaha una dahaadhiso.
21. Maaskarada alxanka (muujinta):Khadku waxa uu maraa sawir-qaadis (photopolymerization), iyo khad ku yaalla aagga daabacaadda shaashadda waxa uu ku hadhayaa dusha sare ee looxa oo wuu adkeeyaa.
22. Laysarka daaha ka qaada:Isticmaal mishiinka goynta laysarka si aad u sameyso goyn gaar ah oo laysarka ah oo ku saabsan booska khadadka isgoysyada qallafsan ee adag, ka saar qaybta guddiga dabacsan, oo soo bandhig qaybta guddiga jilicsan.
23. Golaha:Ku dheji xaashida birta ah ama xoojinta meelaha u dhigma ee dusha sare ee looxa si aad ugu xidho una kordhiso adkaanta qaybaha muhiimka ah ee FPC
Isku xirka pcb dabacsan oo adag
24. Imtixaan:Isticmaal baarayaal si aad u tijaabiso in ay jiraan cillado wareeg furan/gaaban si aad u hubiso shaqeynta alaabta.
25. Jilayaasha:Ku daabac calaamadaha calaamadaynta sabuuradda si loo fududeeyo isu-ururinta iyo aqoonsiga alaabooyinka xiga.
26. saxan Gong:Isticmaal qalabka mashiinka CNC si aad u miiso qaabka loo baahan yahay si waafaqsan shuruudaha macaamiisha.
27. FQC:Alaabooyinka la dhammeeyey waxaa si buuxda loogu eegi doonaa muuqaalka iyadoo la raacayo shuruudaha macaamiisha, iyo alaabada cilladaysan ayaa la soo saari doonaa si loo hubiyo tayada alaabta.
28. Baakadaha:Looxyada ka gudbay kormeerka buuxa waxaa lagu soo rari doonaa bakhaarka.
Golaha PCB ee dabacsan ee Turkiga
Bixi khibrad iyo caawin inta lagu jiro marxaladda naqshadeynta, ka caawinta macaamiisha inay hagaajiyaan naqshadahooda
shaqeynta, isku halaynta, iyo wax ku oolnimada kharashka;
Awood u yeelashada in ay soo saarto tiro yar oo ah prototypes PCB-da-fududsan waqti ku habboon, taas oo u oggolaanaysa macaamiisha inay qiimeeyaan oo ay ansixiyaan naqshadahooda ka hor intaysan sii wadin wax soo saarka ballaaran;
Hayso dukumeenti faahfaahsan inta lagu guda jiro nidaamka isu imaatinka, oo ay ku jiraan biilasha agabka (BOMs), tilmaamaha shirka, iyo diiwaanada imtixaanka;
Bixinta waqtiga-waqtiga (Capel waxay leedahay qorshe wax soo saar hufan, maarayn kheyraad wax ku ool ah, iyo isuduwidda dhow ee macaamiisha inta lagu jiro habka wax soo saarka.);
Ka hadal wixii welwel ama arrimo ah oo soo bixi kara ka dib keenista oo bixi taageero farsamo oo degdeg ah ama adeegyo dammaanad ah haddii loo baahdo.
Faa'iidooyinka Farsamaynta PCB ee dabacsan
Qalabka wax soo saarka si toos ah otomaatig ah iyo heer sare ah
-Yaree khaladaadka bini'aadamka, wanaaji waxtarka, oo kor u qaad tayada guud ee looxyada wareegyada daabacan ee dabacsan.
Capel waxay leedahay saldhig R&D u gaar ah, warshad wax soo saar, iyo warshad balastar ah oo loogu talagalay looxyada wareegyada dabacsan
-Cilmi-baaris joogto ah iyo horumarin si loo abuuro xalal cusub oo loo wanaajiyo waxqabadka macaamiishayada alaabta.
-Capel waxay si buuxda u maamusho habka wax soo saarka, hubinta tayada tayada iyo wax soo saarka hufan, waxay leedahay waqtiyo rasaas ah oo gaaban iyo gaarsiinta degdega ah.
-Capel waxay xamili kartaa dayactirka iyo wax ka beddelka looxyada wareegyada qallafsan ee ay soo saaraan, waxay bixiyaan taageerada iibka ka dib waxayna hubisaa qanacsanaanta macaamiisha.
Hal-abuurnimo joogto ah oo tignoolajiyada geeddi-socod heer sare ah oo heersare ah
-Waxaan mudnaanta siinaa hal-abuurnimada iyo horumarinta joogtada ah ee habka farsamaynta PCB-ga dabacsan, si joogto ah ayaanu u baadhayaa oo u qaadanaynaa tignoolajiyada cusub iyo kuwa horumarsan, waxaanu ku siinaynaa xalal-goyn iyo hubinta in guddiyada PCB-yada dabacsan ee adag ay la kulmaan heerarkii ugu dambeeyay ee farsamada.
- Kor u qaad habka wax-soo-saarka si loo hagaajiyo waxtarka oo loo yareeyo kharashaadka, loo yareeyo qashinka alaabta, la gaabiyo wakhtiyada rasaasta, iyo bixinta xalal qiimo leh oo macaamiishayada ah.
Awood wax soo saar PCB dabacsan oo adag
| Qaybta | Kartida Habka | Qaybta | Kartida Habka |
| Nooca Wax-soo-saarka | Lakab kaliya FPC flex PCB Lakabyo labajibbaaran FPC flec PCB Multilayer FPC Aluminium PCB Adag-Flex PCB | Lakabyo Tirada | 1-30 lakab FPC PCB dabacsan 2-32 lakab oo adag-FlexPCB 1-60 lakab PCB adag Guddiyada HDI |
| Max Wax-soo-saarka Cabbirka | Hal lakab oo FPC ah 4000mm Laba-ilaaliye FPC 1200mm lakabyo badan oo FPC 750mm PCB adag-Flex 750mm | Insulating Lakabka Dhumucda | 27.5um /37.5/ 50um /65/75um 100um / 125um / 150um |
| Board Dhumucda | FPC0.06mm-04mm Adag-Flex PCB025-60mm | Dulqaadka Cabbirka PTH | +0.075mm |
| Dusha sare dhame | Dahabka Immersion/ dhex-dhigid Qallinka Lacagta/Dahabka /Tin Plating/OSP | Adag | FR4 /PI/ PET/SUS/PSA/Alu |
| Semi-wareeg Cabirka Orifice | Ugu yaraan 0.4mm | Balaadhka khadka Min Min | 0.045mm/0.045mm |
| Dhumucda Dulqaad | +0.03mm | Caqabada | 500-1200 |
| Fool naxaas ah Dhumucda | 9um/12um /18um / 35um /70um/100um | Caqabada La xakameeyey Dulqaad | + 10% |
| Dulqaadka ot Cabbirka NPTH | +0.05mm | Balaadhka Dheecaanka Min | 0.80mm |
| Min Via Hole | 0.1mm | fulin Heerka | GB/IPC-650/PC-6012IPC-01311/ IPC-601311 |
| Shahaadooyinka | Uland ROHS 5014001:2015 IS0 9001:2015 IATF16949:2016 | Patents | shatiyada model shatiyada ikhtiraacida |
Xakamaynta tayada wax soo saarka PCB dabacsan ee adag
Nidaamka xakamaynta tayada oo dhammaystiran
- Waxaan hirgelinay nidaam xakamaynta tayada oo dhammaystiran si loo hubiyo heerarka ugu sarreeya ee wax-soo-saarka PCB dabacsan ee adag (baaritaan walxaha, kormeerka habka, tijaabada alaabta, iyo qiimeynta)
Hawlgalkayaga waa ISO 14001: 2015, ISO 9001: 2015, IATF16949: 2016 shahaado.
Ballanqaadkayaga maaraynta tayada, waaritaanka deegaanka, iyo hagaajinta joogtada ah, u heellanaantayada bixinta looxyada wareegyada adag ee la isku halayn karo oo tayo sare leh.
Alaabtayadu waa UL iyo ROHS calaamadeysan
-Waxay hubisaa in PCB-yada dabacsanaantoodu ay la kulmaan heerarka badbaadada oo ay u hoggaansamaan shuruucda warshadaha, oo ka madax bannaan walxaha halista ah, ka dhigaan kuwo deegaanka u saaxiib ah oo badbaado u leh isticmaalka codsiyada kala duwan
La helay in ka badan 20 shatiyada moodalka utility iyo shatiyada ikhtiraacida
Waxaan diirada saareynaa horumarinta xalal gaar ah oo hal abuur leh oo soo saara PCB dabacsan oo adag, Ballanqaadkayaga hal-abuurnimada ayaa xaqiijinaysa inaad hesho alaab heersare ah oo buuxiya shuruudahaaga gaarka ah.
Dhaqso u leexashada adag-Flex PCB Prototyping
24-saac oo aan joogsi lahayn oo adag adeeg wax soo saar guddi wareeg ah oo dabacsan
Keenista dalabaadka dufcada yar waxay badanaa qaadataa 5-7 maalmood
Soo-saarka wax-soo-saarka guud wuxuu caadi ahaan qaataa 10-15 maalmood
| Wax soo saar | Tirada lakabyada | Waqtiga keenista (maalmaha ganacsiga) | |||
| Tusaalooyinka | Wax-soo-saarka guud | ||||
| FPC | 1L | 3 | 6-7 | ||
| 2L | 4 | 7-8 | |||
| 3L | 5 | 8-10 | |||
| FPC PCB-yada dabacsan ee leh in ka badan 3 lakab, ku dar 2 maalmood oo shaqo lakab kasta oo dheeraad ah | |||||
| HDI la aasay vias indho la'aan PCB iyo Feejignaan adag PCB | 2-3L | 7 | 10-12 | ||
| 4-5L | 8 | 12-15 | |||
| 6L | 12 | 16-20 | |||
| 8L | 15 | 20-25 | |||
| 10-20L | 18 | 25-30 | |||
| SMT: Ku dar 1-2 maalmood oo shaqo oo dheeraad ah wakhtiga kor ku xusan | |||||
| RFQ: 2 saacadood shaqada CS: 24 saacadaha shaqada | |||||
| EQ: 4 saacadaha shaqada Awoodda wax soo saarka: 80000m / bishii | |||||
Xigasho degdeg ah oo loogu talagalay PCB dabacsan iyo Golaha PCB Flex
Capel waxay soo saartaa warshad u gaar ah waxaana gacanta ku haya koox khubaro ah oo leh khibrad 15 sano ah si loo hubiyo in badeecad kastaa ay 100% u qalanto.
